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  #1  
Old 06-13-2021, 12:50 PM
Bob Bob is offline
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hi thanks for your feedback. slightly less concerned now cheers. when you say 1 mm back from the outside face does that mean it overhangs on the engine side of the waterpump by 1mm or is it 1mm until it reaches the back edge of the waterpump, or the belt is 1 mm back from the front sprocket/ wp

Last edited by Bob; 06-13-2021 at 12:58 PM.
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  #2  
Old 06-14-2021, 08:33 AM
v8volvo v8volvo is offline
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Good eye on catching the idler not sitting square, that is important.

The idler needs to be seated into its recess by tapping it in with a mallet. Pulling it in with only the bolt is not enough to get it all the way in, and can lead to it going in crooked as well. I have experienced this too.

Have you tried seating it that way?
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  #3  
Old 06-14-2021, 08:46 AM
Bob Bob is offline
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Quote:
Originally Posted by v8volvo View Post
Good eye on catching the idler not sitting square, that is important.

The idler needs to be seated into its recess by tapping it in with a mallet. Pulling it in with only the bolt is not enough to get it all the way in, and can lead to it going in crooked as well. I have experienced this too.

Have you tried seating it that way?
hi v8volvo
thankyou for your reply.
yes i have tried tapping it in gently however the hole seems off center when the idler is tapped in square as you may be able to tell from the photos. i thought perhaps the idler hole itself is not completely central and thus you have to put the idler in a certain way to match the block. but if not i cant understand why the hole is not center. the only way the hole is centre is when the idler is placed on the piss if you like and obviously if you tightened it at that it would pull the idler even further out of alignment. I'm not going to lock it up until i know its all correct as we dont want another broken d24. thanks again for your reply.
bob
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  #4  
Old 06-16-2021, 10:44 AM
jpliddy jpliddy is offline
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Default 940 tic auto 1995

hi bob
my belt sits just back for the front face of the cam sprocket only about a millimetre don't want it over lapping that sprocket if you get what i mean .
regards jim
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  #5  
Old 06-23-2021, 08:57 AM
v8volvo v8volvo is offline
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Quote:
Originally Posted by Bob View Post
hi v8volvo
thankyou for your reply.
yes i have tried tapping it in gently however the hole seems off center when the idler is tapped in square as you may be able to tell from the photos. i thought perhaps the idler hole itself is not completely central and thus you have to put the idler in a certain way to match the block. but if not i cant understand why the hole is not center. the only way the hole is centre is when the idler is placed on the piss if you like and obviously if you tightened it at that it would pull the idler even further out of alignment. I'm not going to lock it up until i know its all correct as we dont want another broken d24. thanks again for your reply.
bob
When I have more time this weekend, I will take a look at one of my engines to compare with your photos. I think you are right to be very careful about this. If the alignment is indeed off then serious problems could result.
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  #6  
Old 06-23-2021, 01:22 PM
Bob Bob is offline
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hi, i have improved it by centralizing the idler to the pump with a Dremel and the idler now seems square as i have measured it with a straight edge, how accurate this is i am not sure so i couldn't guarantee it isn't still causing the issue. I'm pretty sure the oil pump is still at fault. id like to fit a new one however apparently the tic pumps are slightly different. I can find lt35 ones on ebay but they have a flat face whereas like mine and yours there is a recessed bore for the idler. i may end up taking the pump to a machine shop and getting them to square the bore and dti the outer edge of the idler to ensure its true to the pump. I may have to ally weld it first as you can only remove material. the only other potential cause i can think of is the tensioner as if it is not tight the belt runs true and sits nicely on the cam sprocket. i have a quinten hazel tensioner however i fitted the old litens one and it does the same so im doubtfull its a quality issue. judging by the wear marks/ polished areas on the cam sprocket it seems to have been running slightly off for some time. im planning on firing it up at the weekend and keeping an eye on the belt with someone in the car ready to switch off. if it throws a wobbly ill be on the lookout for a new pump and oem tensioner. FINGERS CROSSED
regards
bob
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  #7  
Old 06-27-2021, 10:49 AM
jpliddy jpliddy is offline
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Default 940 tic auto 1995

hi just looking at photo number 7 your car must be different set up as my idler roller is in the centre of roller
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