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Old 05-30-2020, 06:20 AM
Nevadan Nevadan is offline
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Join Date: Jan 2013
Location: Reno, Nevada
Vehicle: 740/745 D24T will be mine again soon
Posts: 253
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It's filled with something else, wax maybe, hence the name, I'm not real sure what but it's not antifreeze.

Excellent idea on interchanging the pins. On mine the pin diameter is a little different so I'll need to look at some other thermostats to find one that matches.

I've done further testing and will do more today.

Heating the thermostats in oil rather than water allows me to keep the temperature more consistent and have a longer working time.

In the above photo the original "waxstat" from my oil diverter valve will open at around 220-230 but doesn't retain enough resistance to overcome the force of the return spring; I can just push it back closed with pliers, so it's not working.

The innards of the 1.6 thermostat work perfectly, it opens at a little cooler temp than I want for the oil cooler but I may use it anyway. I think it would work excellent for the IP waxstat.

More to come
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J.D. in Reno
1958 Mercedes 180D (rebuilding now)
1985 VW Jetta 1.6TD
1985 Volvo 745 Wagon 2.4TD (sold but still maintain it)
1987 VW Quantum Syncro 2.2 (converting to 2.0TD)
1996 TDI Passat
1997 Chevy 3/4 ton 6.5TD
2006 V10 TDI Touareg
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