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Old 05-03-2013, 08:28 AM
Nevadan Nevadan is offline
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Join Date: Jan 2013
Location: Reno, Nevada
Vehicle: 740/745 D24T will be mine again soon
Posts: 253
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Quote:
Originally Posted by 745 TurboGreasel View Post
I'd be worried if I couldn't stall the car in every gear using the brakes.

I know Volvo uses some flywheels with a flat surface, and some have a dished grind. If you use the wrong parts, or a machine shop has ground your dished flywheel flat, there isn't enough surface area, and it slips.
To me, this disc looks burnt to hell in one ring, and new in the rest?
I think I have a Sachs disc I can still read the numbers on, I'll dig that up later.

Where was the red powdered metal coming from?
I'll re-do my test and have someone watch both rear wheels so I know exactly what's happening.

You can see the clutch kit above that I used so I'm thinking it's just an incorrect test I performed.

That burnt clutch disk was the one I took out of my "new" 1983 745 which had 203,000 miles on it and the used car store I bought it from had purchased it from a guy in San Francisco. Based on my pictures of the throw-out bearing and wear on the original pressure plate spring contact point I would say that clutch got used a lot.

About the red powered metal....I'm not sure. I think it's just a mixture of clutch disk dust and flywheel/pressure plate dust combined with the Bay Area moisture.
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J.D. in Reno
1958 Mercedes 180D (rebuilding now)
1985 VW Jetta 1.6TD
1985 Volvo 745 Wagon 2.4TD (sold but still maintain it)
1987 VW Quantum Syncro 2.2 (converting to 2.0TD)
1996 TDI Passat
1997 Chevy 3/4 ton 6.5TD
2006 V10 TDI Touareg

Last edited by Nevadan; 05-03-2013 at 08:30 AM.
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