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Old 05-03-2013, 07:34 AM
Nevadan Nevadan is offline
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Join Date: Jan 2013
Location: Reno, Nevada
Vehicle: 740/745 D24T will be mine again soon
Posts: 253
Default Clutch replacement and part number search

This is a new thread following up from my "snapped camshaft at idle" thread that wandered from the camshaft to the clutch job. Original thread is here: http://www.d24t.com/showthread.php?p=6867#post6867

The clutch disk I used was from the Sachs clutch kit pictured below, the same kit that v8volvo used but is now very difficult to find. It's in the AutohausAZ kit part number 271265 (Sachs kit number K70029-03) with a Sachs pressure plate number 3082 204 032. There may be a specific Sachs part number for the disk printed on the side of the box below the 3082 204 032 number. The number just below that is 1851 901 134 (I need to verify this number as correct since it's hard to tell from the picture) and there's a few other numbers below that but they're covered by the Autohaus sticker. I'll pull that sticker and get the other part numbers. I'm thinking there's one for the throw-out bearing and one for the pilot bearing (which is the wrong bearing). The complete kit was $215 plus shipping. If I recall correctly the kit was listed under the 1983 Volvo 760, not under the 1985 Volvo 745.



Here's a picture of the Sachs kit that shows all the part numbers of each item contained in the kit:



Here's a picture that shows the pressure plate part number in the above kit:



The disk that came in the kit is the one on the left in both of the following pictures. The disk on the right is from the O'Riely Power Torque kit mentioned below:




Here's pictures of the original pressure plate and the Sachs pressure plate that came in the kit:





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J.D. in Reno
1958 Mercedes 180D (rebuilding now)
1985 VW Jetta 1.6TD
1985 Volvo 745 Wagon 2.4TD (sold but still maintain it)
1987 VW Quantum Syncro 2.2 (converting to 2.0TD)
1996 TDI Passat
1997 Chevy 3/4 ton 6.5TD
2006 V10 TDI Touareg

Last edited by Nevadan; 05-11-2013 at 07:40 PM. Reason: Added photo of the sticker showing all part numbers.
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