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  #1  
Old 07-15-2014, 03:44 PM
ngoma ngoma is offline
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Default D24 Special Tools

Here are some photos and brief descriptions of D24 Special Tools.

For working on IP, IP belt, IP timing, Cogged cam pulley, Injector lines:
Collection 2.jpg

From top to bottom:

Dogleg 17mm offset wrench w/ 1/2" socket for torque wrench. Easier wrenching of rear cam pulley and IP pulley nuts. Volvo tool P/N reads 9995201
Offset 17mm.jpg

Cam pulley holder. Holds cam pulley stationary while tightening/loosening nut. Also rotates pulley on camshaft to adjust IP timing.
Cogged Cam Pulley Holder.jpg

Closeup of P/N 9995199 21 AF-1134
Cogged Cam Pulley Holder close.jpg

Injector line wrench. Should be able to reach all of them with this wrench! Hazet tool P/N 4560
Injector line wrench.jpg
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Last edited by ngoma; 07-15-2014 at 04:02 PM.
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  #2  
Old 07-15-2014, 04:04 PM
ngoma ngoma is offline
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IP Pulley remover. P/N 9995204 21
Cogged Pulley Remover.jpg

IP Pulley lock pin
IP Pulley Lock Pin.jpg
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  #3  
Old 02-03-2015, 10:24 AM
ngoma ngoma is offline
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Not specifically a Volvo special tool, but very useful, when necessary. For removing the IP shaft seal (and possibly other similar seals).

Lisle Shaft Type Seal Puller 58430
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  #4  
Old 02-04-2015, 11:12 AM
volvo 4 life volvo 4 life is offline
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Are any special tools used for the 1.6 liter VW engines the same as those used for the D24? I found this kit http://www.partsplaceinc.com/product...aspx?sku=17821
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  #5  
Old 02-04-2015, 10:20 PM
745 TurboGreasel 745 TurboGreasel is offline
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Timing tools are the same.

Hazet 2574-1 back scratcher & tappet depressor. My only one where the self made version truly sucked.

Droid autocorrect really really thought I wanted to call it 'hazel'
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  #6  
Old 02-18-2015, 09:18 AM
volvo 4 life volvo 4 life is offline
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Anybody have the part number or link to the crankshaft holder, or what tools specifically interchange between the VW 1.6 and the D24?
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  #7  
Old 02-18-2015, 07:53 PM
RedArrow RedArrow is offline
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Default Tools

This blog listed a few of the d24 tools, including Volvo part numbers.
http://www.upshiftblog.net/2012/02/i...ming-belt.html

Scroll down to see there is the `Greenbook` ready to download, in 3 parts (if needed). (`Service Manual Repairs and maintenance, D20, D24`)

Lots of `tool-talk` here too: http://volvoturbodiesel.blogspot.com/ with pics & part #s.

Last edited by RedArrow; 02-18-2015 at 08:11 PM.
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  #8  
Old 02-19-2015, 08:28 AM
volvo 4 life volvo 4 life is offline
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Thanks for the links. I found the first one very useful in cross referencing part numbers and was able to find some of the tools through tasca.
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  #9  
Old 02-21-2015, 02:41 PM
Volvoist Volvoist is offline
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I can get the tools for the same or possibly cheaper than Tasca...
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  #10  
Old 08-27-2015, 02:01 PM
705jmguy 705jmguy is offline
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Default hi Mike

re I can get the tools for the same or possibly cheaper than Tasca..

hi again Mike

do you know where to get, or can get tool 5201? that is the final tool I need for my belt change on D24

thanks and regards JM
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