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Forum: Diesel Engine and Drivetrain 09-17-2023, 05:19 PM
Replies: 85
Views: 992,543
Posted By jbg
Ah yes, the dreaded mildew. We have some of that...

Ah yes, the dreaded mildew. We have some of that here. Rust is the bigger culprit though.

Well at this point I'm pretty sure that I have all the parts and tools for timing the engine. I still need...
Forum: Diesel Engine and Drivetrain 09-10-2023, 07:32 AM
Replies: 85
Views: 992,543
Posted By jbg
Wow, that's quite the swing in temperatures and...

Wow, that's quite the swing in temperatures and weather! 90+ F or a frozen hellscape! Didn't you used to live in the Pacific Northwest? Maybe in the Seattle area?

Here in the Mid-Atlantic, we...
Forum: Diesel Engine and Drivetrain 07-29-2023, 09:28 AM
Replies: 85
Views: 992,543
Posted By jbg
Hey gang, I also got in the 18mm tap and die...

Hey gang,

I also got in the 18mm tap and die set I from Amazon. It's cheap, but it did work!

I used the die on the 18mm crank bolt and I think it came out pretty well. Once back at the car I'll...
Forum: Forum News / Comments and Suggestions 07-29-2023, 05:51 AM
Replies: 1
Views: 8,345
Posted By jbg
Thanks v8volvo!

Thanks v8volvo!
Forum: Diesel Engine and Drivetrain 07-15-2023, 12:37 PM
Replies: 85
Views: 992,543
Posted By jbg
Well gang I'm back from a ~3 week vacation/road...

Well gang I'm back from a ~3 week vacation/road trip with the family. It was fun and a nice change in scenery. All my parts from Rock Auto have arrived, and the puller that v8volvo recommended.
...
Forum: Diesel Engine and Drivetrain 06-17-2023, 05:01 AM
Replies: 85
Views: 992,543
Posted By jbg
Well some parts are beginning to show up so I'm...

Well some parts are beginning to show up so I'm back posting about the Volvo.

Hey v8volvo, back in April you posted this comment. Can you provide more information about other methods on loosing...
Forum: Diesel Engine and Drivetrain 06-09-2023, 12:00 PM
Replies: 85
Views: 992,543
Posted By jbg
Hey gang, Well not much to report regarding...

Hey gang,

Well not much to report regarding the Volvo. I did just now place my order for parts so that's something. This summer is looking pretty busy but I'll be picking away at getting the car...
Forum: Help! My car died! 05-30-2023, 01:15 PM
Replies: 9
Views: 9,957
Posted By jbg
That's great news! Congratulations! I'm sure that...

That's great news! Congratulations! I'm sure that is a great feeling of relief and accomplishment.
Forum: Diesel Engine and Drivetrain 05-29-2023, 05:50 AM
Replies: 9
Views: 7,580
Posted By jbg
Great job getting the pressure relief valve put...

Great job getting the pressure relief valve put back together! Understand that used diesel oil is very messy and can stain hands and clothes! Gloves and old long sleeve shirts can be your best...
Forum: Diesel Engine and Drivetrain 05-29-2023, 05:43 AM
Replies: 25
Views: 47,256
Posted By jbg
I personally don't think it is necessary to...

I personally don't think it is necessary to replace the crankshaft bolt (the large 27mm one). Unless of course if it is damaged.

I cannot comment on the flywheel bolts. If they are torque to yield...
Forum: Diesel Engine and Drivetrain 05-27-2023, 04:04 PM
Replies: 85
Views: 992,543
Posted By jbg
Thumbs up Okay, scratch that. I did find some idler...

Okay, scratch that. I did find some idler pulleys. Rock Auto carries INA and SFK, and a few others. You can find them by searching for 069109243B or 1257120. I believe that the second number is the...
Forum: Diesel Engine and Drivetrain 05-27-2023, 03:13 PM
Replies: 85
Views: 992,543
Posted By jbg
Thank you ngoma, That link was very helpful....

Thank you ngoma,

That link was very helpful. The part number it lists for the sealing ring is 1257197. That seems to be an OEM number for it. I've also found 035 121 043, 035-121-043,...
Forum: Diesel Engine and Drivetrain 05-27-2023, 08:55 AM
Replies: 85
Views: 992,543
Posted By jbg
Parts help!

I am getting my parts order together and I need help with 2 items:

I cannot easily find a water pump o-ring. I am sure there are thousands of sites that sell them, but I cannot confirm what is the...
Forum: Diesel Engine and Drivetrain 05-20-2023, 01:04 PM
Replies: 85
Views: 992,543
Posted By jbg
Hey ngoma, Good question. No I'm not too...

Hey ngoma,

Good question. No I'm not too hung up on originality, but I do need the 4-terminal connector as it plugs into the glow plug relay. I am wanting to replace the 4 wires but reuse the...
Forum: Diesel Engine and Drivetrain 05-19-2023, 02:22 PM
Replies: 85
Views: 992,543
Posted By jbg
Sorry to hear about the lost post George. Those...

Sorry to hear about the lost post George. Those can be quite painful! I have a few items to order from Amazon so I'll add that puller to the list. Thanks for that!

I've been working on a strategy...
Forum: Diesel Engine and Drivetrain 05-15-2023, 04:16 PM
Replies: 85
Views: 992,543
Posted By jbg
Thumbs up George, you've come through again! Using your...

George, you've come through again! Using your link I was able to find the VW part number for the 27mm crankshaft bolt: N 010 143 2. From there I Googled for that and another site popped up listing...
Forum: Diesel Engine and Drivetrain 05-15-2023, 02:22 PM
Replies: 85
Views: 992,543
Posted By jbg
Going over my notes I plan to buy a new timing...

Going over my notes I plan to buy a new timing belt idler pulley. If I determine the existing pulley and its bearing are in good shape I'll keep the new one as a spare. The Greenbook says to use...
Forum: Diesel Engine and Drivetrain 05-15-2023, 02:12 PM
Replies: 85
Views: 992,543
Posted By jbg
Hey there's an idea! I'll need to dig out the...

Hey there's an idea! I'll need to dig out the propane bottle and nozzle. If I can find them I'll give it a try, thanks!
Forum: Diesel Engine and Drivetrain 05-15-2023, 02:11 PM
Replies: 85
Views: 992,543
Posted By jbg
Yeah my thoughts were a die and a corresponding...

Yeah my thoughts were a die and a corresponding tap for the crankshaft snout. The snout is pretty gummed up and I really want an accurate torque rating.

I actually do not own a wire wheel on a...
Forum: Diesel Engine and Drivetrain 05-14-2023, 04:10 PM
Replies: 85
Views: 992,543
Posted By jbg
Hey gang, I'm working on cleaning up the big...

Hey gang,

I'm working on cleaning up the big 27mm bolt for the crankshaft damper. There is more of that very strong epoxy on the shank and on some of the threads. It's slow going cleaning this off...
Forum: Diesel Engine and Drivetrain 05-13-2023, 06:39 AM
Replies: 85
Views: 992,543
Posted By jbg
The only other update I have at this point is...

The only other update I have at this point is that the crankshaft damper is out of the ERR process. It took off the rust and some paint. I think this is the best it's gonna get.
...
Forum: Diesel Engine and Drivetrain 05-13-2023, 05:35 AM
Replies: 85
Views: 992,543
Posted By jbg
Great! Then I guess my plan my attack will be to...

Great! Then I guess my plan my attack will be to work on building a new GP harness and integrate that into the good engine harness I have here at home. I haven't been to a junk yard in a few years so...
Forum: Diesel Engine and Drivetrain 05-09-2023, 03:55 PM
Replies: 85
Views: 992,543
Posted By jbg
Yikes, that looks like a lot of work. Perhaps I...

Yikes, that looks like a lot of work. Perhaps I can get lucky with a tie wrap? I'll need to get back to the car to check out the connector.

Thanks for the reply!
Forum: Diesel Engine and Drivetrain 05-06-2023, 04:17 PM
Replies: 85
Views: 992,543
Posted By jbg
Not that I can see. The damper looks to be a...

Not that I can see. The damper looks to be a heavy piece of metal. I think that's all of it.



Hey thanks! It's relaxing, what can I say?

I ended up not going to the car today. I had yard...
Forum: Diesel Engine and Drivetrain 05-04-2023, 02:34 PM
Replies: 85
Views: 992,543
Posted By jbg
Not a lot to report, but I have gotten a few...

Not a lot to report, but I have gotten a few things done.

https://bbs.planetb.net/~jbg/IMG_1128a.JPG

The timing belt gear cleaned up pretty good. All of that putty and RTV silicone came off.
...
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